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The Fluid Systems Engineering and Management Blog

by Swagelok Northern California

Improve Your Engineering Field Services Benchmarking KPIs This Year

by Malik Durojaiye, on 3/23/21 9:00 AM

swagelok-field-services-design

Many process industries in Northern California rely on engineering field services to keep critical systems operational. Engineering field service staff often provide special expertise that exceeds in-house experience or skills. This approach can also be appealing to industries contending with aging workforces. When employees with decades of experience leave, so do a significant amount of practical knowledge. Engineering field services can be vital when short-term specialized engineering skills are needed for a project.

For many organizations, these relationships make economic sense. To ensure that you’re receiving quality support, it’s worth leveraging engineering field services benchmarking KPIs to monitor your field service provider’s performance. 

Engineering Field Services Benchmarking KPIs Worth Monitoring

As part of the SLA you have with a provider, engineering field services benchmarking KPIs may be specified in your contract. The types of KPIs you monitor will vary, but I’ve found that three are particularly useful, if not foundational, in assessing the overall quality of services you are receiving. 

  • mean-time-between-failure (MTBF) for the systems supported by an engineering field services team  
  • response time to a service request 
  • mean-time-to-repair (MTTR) for the equipment under service

How well your provider actually meets these KPIs depends on several factors. I’ll explain below how certain capabilities can help improve these KPIs and, in turn, boost reliability for systems such as grab sampling and mechanical seal support.

Positive Impact on Mean-Time-Between-Failures KPIs

I’ve put this benchmark at the top of my list. Why? Because I believe that engineering field services should have a positive impact on this KPI from day one. When you work with an engineering field services team regarding a problematic system, their experience and expertise should result in an improved mean-time-to-failure for the system.

For example, a grab sampling system fails to consistently provide representative samples. An on-site in-depth analysis of the components and subsystem, from tap to analyzer, should uncover the root cause of the problem. The solution may be as simple as a lag time recalculation to avoid a contaminated sample. It could be far more complex and require the replacement of a standard flow panel with a continuous flow panel. 

For a pump whose MTBF has become problematic in comparison to the average, an experienced field engineer will look closely at the pumping conditions, type of mechanical seal, and the seal support system to diagnose the problem. Here, problems can span from simple to complex: a malfunctioning pressure gauge fails to accurately report pressure leading to inadequate seal face lubrication, or a custom engineered API Plan 55 with one or more of the components delivering buffer fluid to the seal chamber are malfunctioning. 

A knowledgeable and experienced field services engineer should take a holistic approach in accurately assessing the issues associated with problematic fluid systems and make recommendations that immediately improve performance, reliability, and MTBF KPIs. 

Mean-Time-to-Repair: System Design Plays A Vital Role

Multiple factors affect mean-time-to-repair. It begins with system design best practices that help minimize downtime. But when the need for repair occurs, a well-designed system is also easier to repair. Good design means controls and components are easily accessible for diagnosis and replacement. In the best cases, system design allows repairs without the need to bring a process to a halt. For example, grab sampling systems with the right valve configuration or bypass flows permit rapid changeout of malfunctioning components.

swagelok-diagram

An extensive local inventory of high-quality fluid assemblies and components also helps improve mean-time-to-repair KPIs. Local inventory eliminates the time and expense of shipping a critical part. Local resources can facilitate same-day repairs in many instances.

If repairs are more complex than a simple part replacement, local repair facilities that also provide testing of the final assembly accelerate repairs and help ensure a first-time-fix that gets your operations back into production.   

Response Time: The Advantage of Local Assistance 

When you encounter a problem with a system, how quickly can the engineering field services team respond? Although more services are being provided remotely, there’s added benefit when your engineering field services team is local. There’s no substitute for the ability to quickly arrive onsite to diagnose a problem first-hand. A local engineering field services team familiar with the unique aspects of your operations offers faster response time KPIs compared to distant providers and a better level of service. 

Swagelok Focuses on Engineering Field Services Benchmarking KPIs

Swagelok has been providing engineering field services to process industries such as chemical, petroleum, semiconductor, and utilities in Northern California for more than five decades. Our team brings local industry experience, backed by global expertise in the design, assembly, testing, and repair of fluid systems. Our facilities in Fremont, Concord, and Santa Clara carry thousands of standard parts in addition to made-to-order, engineered-to-order, and build-to-order assemblies

Swagelok’s locally-based field engineers provide on-site or virtual support to help you obtain the maximum reliability and value from grab sampling, mechanical seal support, and a wide range of other fluid systems. We’re constantly focused on the responsiveness and quality of our engineering field services to help customers meet or exceed their own or industry-standard KPIs for reliability.

To learn how Swagelok Northern California's local field engineering team and resources are helping process industries improve key reliability KPIs by providing expert consultation, contact our team today by calling 510-933-6200.


image8 (1)-1About Malik Durojaiye | Field Engineer, Assembly Services

Malik Durojaiye began his Swagelok career in 2019 as a Custom Solutions Engineer in our Assembly Services group. Prior to Swagelok, Malik developed as a design engineer as well as a manufacturing engineer for 6 years serving Kentucky and California with Altec Industries; a leading provider of products and services to the electric utility, telecommunications, tree care, lights and signs, and contractor markets.

Topics:Assembly ServicesGrab Sample SystemsMission CriticalSeal Support Systems

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