---
title: Fluid System Design Best Practices | Assembly Service Resources & Downloads
description: All our assembly-related information in one place. Customer videos, written case studies, free downloads, and more.
---

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    - [Assembly Services](https://northerncal.swagelok.com/services/assembly) 
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          - [Thermal Management Materials](https://northerncal.swagelok.com/thermal-management-materials-snc)
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    - [Regulators](https://northerncal.swagelok.com/pressure-regulators) 
          - [Regulator Assemblies](https://northerncal.swagelok.com/pressure-regulator-assemblies)
          - [Gas Regulator Design](https://northerncal.swagelok.com/gas-regulator-design-snc)
          - [Types of Pressure Regulators](https://northerncal.swagelok.com/types-pressure-regulators-northern-california-snc)
    - [Gas Distribution](https://northerncal.swagelok.com/choosing-a-gas-distribution-management-system-snc) 
          - [Gas Panels](https://northerncal.swagelok.com/know-these-gas-panel-design-basics-to-choose-the-right-system-snc)
          - [Design Guide](https://northerncal.swagelok.com/gas-panel-design-guide-snc)
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          - [Seal Support Types ](https://northerncal.swagelok.com/understanding-mechanical-seal-support-types-suitable-for-petrochem-refineries-snc)
          - [Troubleshooting Guide](https://northerncal.swagelok.com/mechanical-seal-support-troubleshooting-guide-bay-area-refineries-snc)
          - [Auxillary Plan](https://northerncal.swagelok.com/choosing-the-best-auxiliary-plan-for-centrifugal-pumps-start-with-the-right-seal-plan-snc)
          - [Brand Selection](https://northerncal.swagelok.com/choosing-mechanical-seal-support-brands-snc)
    - [Tubing](https://northerncal.swagelok.com/tubing)
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          - [Panel Applications](https://northerncal.swagelok.com/grab-sampling-panel-application-guide-snc)
          - [Industrial Sampling Guide](https://northerncal.swagelok.com/industrial-gas-sampling-guide-snc)
    - [Sample Cylinders](https://northerncal.swagelok.com/sample-cylinders) 
          - [Sample Bomb Options](https://northerncal.swagelok.com/sample-bomb-cylinder-options-oil-gas-northern-california-snc)
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    - [Assembly](https://northerncal.swagelok.com/assembly)
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          - [Chem & Petrochem](https://northerncal.swagelok.com/petrochemical) 
                  - [Grab Sampling Assembly Services](https://northerncal.swagelok.com/grab-sampling-system-assembly-services-for-the-petrochem-industry-snc)
                  - [Seal Support Assembly Services](https://northerncal.swagelok.com/mechanical-seal-support-assembly-services-petrochem-industry-snc)
                  - [Seal Support Replacement Services](https://northerncal.swagelok.com/mechanical-seal-support-replacement-services-for-california-refineries-snc)
                  - [API Seal Flush Plans](https://northerncal.swagelok.com/choosing-among-api-seal-flush-plans-for-petrochem-refineries-snc)
                  - [Sample Bomb Assembly](https://northerncal.swagelok.com/sample-bomb-assembly-services-northern-california-refineries-snc)
          - [Oil & Gas](https://northerncal.swagelok.com/oil-gas)
          - [Power](https://northerncal.swagelok.com/power)
          - [Semiconductor](https://northerncal.swagelok.com/semiconductor) 
                  - [Auto Changeover Gas Manifold](https://northerncal.swagelok.com/auto-changeover-manifold-semiconductor-northern-california-snc)
                  - [Components for Fab Equipment](https://northerncal.swagelok.com/semiconductor-fab-equipment-snc)
                  - [Equipment Design & Fabrication](https://northerncal.swagelok.com/semiconductor-manufacturing-equipment-design-fabrication-snc)
                  - [Fabrication Challenges](https://northerncal.swagelok.com/semiconductor-fabrication-challenges-snc)
                  - [Gas Delivery Systems](https://northerncal.swagelok.com/semiconductor-gas-delivery-systems-snc)
                  - [New Technologies](https://northerncal.swagelok.com/thermal-management-challenges-new-technologies-snc)
                  - [Orbital Welding Training](https://northerncal.swagelok.com/semiconductor-orbital-welding-training-tips-snc)
                  - [Selecting Gas Delivery Systems](https://northerncal.swagelok.com/gas-delivery-system-semiconductor-northern-california-snc)
                  - [Thermal Management Solutions](https://northerncal.swagelok.com/services/thermal-management-solutions-snc)
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- #### [Shop](https://products.swagelok.com/en/)
  
    - [Fittings](https://products.swagelok.com/en/fittings/c/100?clp=true)
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**Swagelok Northern California**

# Assembly best practices

Best practices, examples, and downloads related to assembly.

![Click to visit this web page](https://northerncal.swagelok.com/hubfs/2019-folder/2019%20Heros%20340x170C/1.jpg)

**

#### Build It for Me Service

Enhance safety and save money by outsourcing assembly.

<https://northerncal.swagelok.com/assembly-solutions>

services, design, assembly

![Click to watch (pop-up)](https://northerncal.swagelok.com/hubfs/2019-folder/Covers/Swagelok%C2%AE%20Custom%20Solutions%20%20%20YouTube-1-1.png)

**

#### Intro to Assembly Services

How Swagelok Assembly Services (aka Custom Solutions) eliminates costly steps and ensures you get a total solution every time.

<https://www.youtube.com/watch?v=GpD_EIkVs1I>

assembly, services, video

![Click to watch (pop-up)](https://northerncal.swagelok.com/hubfs/2019-folder/Covers/Swagelok%20Custom%20Solutions%20%20%20YouTube-1-1.png)

**

#### Assembly Services Benefits

Reduce your costs in designing, sourcing and assembling components by taking advantage of Swagelok services.

<https://www.youtube.com/watch?v=A1eIWd59urM>

assembly, services, video

![Click to visit this web page](https://northerncal.swagelok.com/hubfs/2019-folder/2019%20Heros%20340x170C/4.jpg)

**

#### Hose My Way Service

Get exact lengths, with end connections attached. Fast.

<https://northerncal.swagelok.com/hose-assembly>

services, assembly, hose, fittings

![Sam-Bob-Infographic_thumb](https://northerncal.swagelok.com/hubfs/2019-folder/Covers/Sam-Bob-Infographic_thumb.jpeg)

**

Infographic on Why Customers Use Assembly Services

See how Sam and Bob handle risks associated with fluid system fabrication and assembly.

<https://northerncal.swagelok.com/assembly-risks-infographic>

assembly, fun

![Resources_Cover_Quicklook_Bending_340x440](https://northerncal.swagelok.com/hubfs/2020/Resources/Resources_Cover_Quicklook_Bending_340x440.jpg)

**

Brochure: Tube Bending Services

Learn about our Bay Area tube bending services. Free, ungated PDF.

<https://northerncal.swagelok.com/bending>

![](https://northerncal.swagelok.com/hubfs/2019/Resources%20thumb%20-%20compressed/Mini%20file%20size%20(mostly%20340x170%20and%20340x440)/Swagelok%20Northern%20California%20Resource%20Collections%20440x340%20Swagelok%20Assembly%20Services%20Case%20Studies%20(1).png)

**

Assembly Services Case Studies

10 examples of customers using Swagelok Assembly Services to simplify, speed up, and save

<https://northerncal.swagelok.com/case-study-collection>

assembly, download, customers, services

![](https://northerncal.swagelok.com/hubfs/2019/Resources%20thumb%20-%20compressed/Mini%20file%20size%20(mostly%20340x170%20and%20340x440)/Swagelok%20Northern%20California%20Resource%20Collections%20440x340%20Assembly%20Services%20Handbook%20(1).png)

**

Assembly Services Handbook

Learn about our capabilities in such areas as mechanical connections, hose assembly, automated ball valve assembly, tube bending, electrical wiring termination, orbital welding, and leak testing. Includes example photos.

<https://northerncal.swagelok.com/assembly-solutions-handbook>

download, assembly, services

![](https://northerncal.swagelok.com/hubfs/Swagelok%20Northern%20California%20Resource%20Collections%20440x340%207%20Ways%20to%20Reduce%20Your%20Assembly%20Risks%20and%20Costs%20(1).png)

**

7 Ways to Reduce Assembly Risks and Costs

Get this free whitepaper to learn how you can reduce the burden of manufacturing assemblies in house.

<https://northerncal.swagelok.com/assembly-solutions-offer-california>

download, assembly, services

![](https://northerncal.swagelok.com/hubfs/Swagelok%20Northern%20California%20Resource%20Collections%20440x340%20Is%20Your%20Company%20Taking%20Unnecessary%20Risks%20(1).png)

**

Is Your Company Taking Unnecessary Risks with Fabrication and Assembly?

Free whitepaper

<https://northerncal.swagelok.com/assembly-risks>

download, assembly, services

![](https://northerncal.swagelok.com/hubfs/Swagelok%20Northern%20California%20Resource%20Collections%20440x340%20NEW%20Regulator%20Assemblies%20(1).png)

**

Brochure: Swagelok Regulator Assemblies

Swagelok Northern California’s regulator assemblies provide the most-requested configurations for gas bottle or inline service utilizing the KPR-Series pressure reducing regulator (KLF for 0-10 psig control range). This brochure gives tips that help you get a pressure regulator assembly fast.

<https://northerncal.swagelok.com/pressure-regulator-assemblies>

download, regulators, assembly

![Swagelok Northern California Resource Collections 440x340 (1)](https://northerncal.swagelok.com/hubfs/2020%20-%20Resources%20thumbs%20(compressed)/Swagelok%20Northern%20California%20Resource%20Collections%20440x340%20(1).png)

**

Brochure: Hose Assembly Resources

From our Swagelok Hose Quick Look overview to the Swagelok Hose and Flexible Tubing Catalog, we've compiled all of the resources you'll need to understand your Swagelok hose assembly options. Free download.

<https://northerncal.swagelok.com/hose-assembly-resources>

downloads, hose, assembly

![Resources_Video_Customer_OttawaARC](https://northerncal.swagelok.com/hs-fs/hubfs/2020/2020%20-%20Resources/Resources_Video_Customer_OttawaARC.jpg?width=339&quality=low)

**

#### Example: ARC

A university teamed with Swagelok on its Advanced Research Complex housing an accelerator mass spectrometer.

<https://www.youtube.com/watch?v=zkLdMMviIKs>

customers, design, quality, video

![Resources_Video_Customer_Charbonneau](https://northerncal.swagelok.com/hs-fs/hubfs/2020/2020%20-%20Resources/Resources_Video_Customer_Charbonneau.png?width=322&quality=low)

**

#### Example: Charbonneau

How Charbonneau used Swagelok services and expertise to accelerate production of refurbished pipeline valves.

<https://www.youtube.com/watch?v=P4YrF7EXA9s>

customers, quality, assembly, services, oilgas, valves, video

![Resources_Video_Customer_GAS](https://northerncal.swagelok.com/hs-fs/hubfs/2020/2020%20-%20Resources/Resources_Video_Customer_GAS.jpg?width=339&quality=low)

**

#### Example: GAS Custom Solution

Swagelok helps GAS optimize its speed, quality, consistency and reliability.

<https://www.youtube.com/watch?v=doEJcT9fmaE>

customers, services, video, assembly

![Resources_Video_Customer_GKS](https://northerncal.swagelok.com/hs-fs/hubfs/2020/2020%20-%20Resources/Resources_Video_Customer_GKS.png?width=322&quality=low)

**

#### Example: GKS Research

GKS uses Swagelok to boost reliability of its industrial automation and analyzer systems for oil, gas, petrochem customers.

<https://www.youtube.com/watch?v=JJ5YF0jQnXY>

customers, services, training, assembly, quality, oilgas, chem, video

![Resources_Video_Customer_Hoerbiger](https://northerncal.swagelok.com/hs-fs/hubfs/2020/2020%20-%20Resources/Resources_Video_Customer_Hoerbiger.png?width=322&quality=low)

**

#### Example: Hoerbiger Engineering

How Hoerbiger Engineering uses Swagelok custom solutions in retrofits for midstream oil and gas industry customers.

<https://www.youtube.com/watch?v=T5geKSxWDWg>

customers, services, oilgas, assembly, quality, video

![Resources_Video_Customer_HPLabs](https://northerncal.swagelok.com/hs-fs/hubfs/2020/2020%20-%20Resources/2019%20Resources%20thumbs/Resources_Video_Customer_HPLabs.png?width=339&quality=low)

**

#### Example: Hewlett Packard Labs

Master Technologist Tan Ha talks about how how Swagelok helped HP Laboratories stay on track.

<https://www.youtube.com/watch?v=fZhntilvIp8>

customers, video

![Resources_Video_Customer_IntegratedLabSolutions](https://northerncal.swagelok.com/hs-fs/hubfs/2020/2020%20-%20Resources/Resources_Video_Customer_IntegratedLabSolutions.png?width=322&quality=low)

**

#### Example: Integrated Lab Solutions

Why ILS equipment is built with Swagelok products; why that's a selling point with its chem, petrochem, pharma customers.

<https://www.youtube.com/watch?v=WecUtHuXzp4>

customers, services, assembly, chem, oilgas, video

![Resources_Video_Customer_INEOS](https://northerncal.swagelok.com/hs-fs/hubfs/2020/2020%20-%20Resources/Resources_Video_Customer_INEOS.png?width=322&quality=low)

**

#### Example: INEOS Petrochemical

How Swagelok’s application expertise, training, and custom solutions enhanced safety at INEOS petrochemical facility.

<https://www.youtube.com/watch?v=yXdhVRDWboE>

customers, services, training, engineering, chem, products, valves, quality, video

![Resources_Video_Customer_Lightfoot](https://northerncal.swagelok.com/hs-fs/hubfs/2020/2020%20-%20Resources/Misc/Resources_Video_Customer_Lightfoot.jpeg?width=671&quality=low)

**

#### Example: Lightfoot Defence

How Lightfoot Defence leveraged Swagelok to engineer and produce units critical to Eurofighter jet fleet's subsystems.

<https://www.youtube.com/watch?v=QA5t0lXdsBE>

customers, quality, engineering, assembly, services, general, video

![Resources_Video_Customer_Luxfer](https://northerncal.swagelok.com/hs-fs/hubfs/2020/2020%20-%20Resources/Resources_Video_Customer_Luxfer.png?width=599&quality=low)

**

#### Example: Luxfer Gas Cylinders

Why Luxfer Gas Cylinders selected Swagelok as its partner on zero-emission hydrogen fuel systems.

<https://www.youtube.com/watch?v=VTqqTqsQxE4>

customers, energy, services, video

![Resources_Video_Customer_OceanEdge](https://northerncal.swagelok.com/hs-fs/hubfs/2020/2020%20-%20Resources/Resources_Video_Customer_OceanEdge.png?width=322&quality=low)

**

#### Example: Ocean Edge Services

How Ocean Edge leveraged Swagelok in its hydraulic power units, control systems, panels for oil/gas applications.

<https://www.youtube.com/watch?v=jBlXGY59VNE>

customers, quality, services, oilgas, video

![Resources_Video_Customer_Praxair](https://northerncal.swagelok.com/hs-fs/hubfs/2020/2020%20-%20Resources/Resources_Video_Customer_Praxair.png?width=322&quality=low)

**

#### Example: White Martins Gases

For decades, a focus on safety has driven White Martins Gases, a subsidiary of Praxair, to rely on Swagelok.

<https://www.youtube.com/watch?v=FZxM5KxsqL0>

customers, services, training, chem, video

![Resources_Video_Customer_WARRHyperloopTeam](https://northerncal.swagelok.com/hs-fs/hubfs/2020/2020%20-%20Resources/Resources_Video_Customer_WARRHyperloopTeam.png?width=322&quality=low)

**

#### Example: SpaceX Prize Comp

Engineers building a WARR Hyperloop prototype to be tested at SpaceX, chose Swagelok as their partner.

<https://www.youtube.com/watch?v=2VMrvvyYtjo>

customers, services, design, general, video

![87](https://northerncal.swagelok.com/hubfs/2020%20-%20Resources%20thumbs%20(compressed)/87.png)

**

#### Example: Air for Scuba Divers

This inventor builds Swagelok parts, training, and assembly into his company's compressed air systems.

<https://northerncal.swagelok.com/assembly-solutions/compressed-air-system-components>

customers, chem

![97](https://northerncal.swagelok.com/hubfs/2020%20-%20Resources%20thumbs%20(compressed)/97.png)

**

#### Example: Battlebot Engineering

Our team drew on design engineering, fabrication, and troubleshooting skills to survive a series of robot battles.

<https://northerncal.swagelok.com/assembly-solutions/battlebots-robot-competition>

customers

![96](https://northerncal.swagelok.com/hubfs/2020%20-%20Resources%20thumbs%20(compressed)/96.png)

**

#### Example: Engineering Under Pressure

Researchers at a national lab tapped us to design and deliver unique gas panel assemblies within weeks.

<https://northerncal.swagelok.com/assembly-solutions/scientific-research>

customers

![94](https://northerncal.swagelok.com/hubfs/2020%20-%20Resources%20thumbs%20(compressed)/94.png)

**

#### Example: Chiller Box Design

An OEM saved big by outsourcing chiller box design optimization and assembly to our team.

<https://northerncal.swagelok.com/assembly-solutions/compact-chiller-box>

customers, semi

![95](https://northerncal.swagelok.com/hubfs/2020%20-%20Resources%20thumbs%20(compressed)/95.png)

**

#### Example: Shrinking Lab Panels

With Swagelok's assistance, a utility company shrank key assemblies so they fit into its mobile lab vans.

<https://northerncal.swagelok.com/assembly-solutions/mobile-applications>

customers

![88](https://northerncal.swagelok.com/hubfs/2020%20-%20Resources%20thumbs%20(compressed)/88.png)

**

#### Example: Sheltering Miners

To produce the safest, most dependable safety chambers for miners, Pillar partnered with Swagelok.

<https://northerncal.swagelok.com/assembly-solutions/mining-shelter-components>

customers

![89](https://northerncal.swagelok.com/hubfs/2020%20-%20Resources%20thumbs%20(compressed)/89.png)

**

#### Example: Speeding Up Production

Swagelok’s kitting and assembly solutions trim Imtech's supply chain logistics and production time, saving money.

<https://northerncal.swagelok.com/assembly-solutions/supply-chain>

customers, oilgas

![Leak-tight-super-collider](https://northerncal.swagelok.com/hubfs/Leak-tight-super-collider.jpg)

**

#### Example: Leak-Tight Supercollider

Over 10,000 Swagelok tube fittings help prevent leaks in J-PARC, one of the world's most powerful proton accelerators.

<https://northerncal.swagelok.com/assembly-solutions/proton-accelerator-components>

customers

![90](https://northerncal.swagelok.com/hubfs/2020%20-%20Resources%20thumbs%20(compressed)/90.png)

**

#### Example: Solar-Hydrogen House

With Swagelok design optimization and components, Mike Strizki's house became 100% energy self-sufficient.

<https://northerncal.swagelok.com/assembly-solutions/hydrogen-house-components>

customers

![91](https://northerncal.swagelok.com/hubfs/2020%20-%20Resources%20thumbs%20(compressed)/91.png)

**

#### Example: Thermocouple Assemblies

Our engineering team turned a semi client's pencil sketch into four thermocouple assemblies in two weeks.

<https://northerncal.swagelok.com/assembly-solutions/thermocouple>

customers, chem, semi

![92](https://northerncal.swagelok.com/hubfs/2020%20-%20Resources%20thumbs%20(compressed)/92.png)

**

#### Example: Panels for Semi Firm

A major semi company turned to Swagelok Northern California for quick design optimization and parts.

<https://northerncal.swagelok.com/assembly-solutions/panel-assemblies>

customers, semi

![Click to visit this web page](https://northerncal.swagelok.com/hubfs/2019-folder/2019%20Heros%20340x170C/16.jpg)

**

#### Swagelok Customer Reviews

View examples of comments received from our customers.

<https://northerncal.swagelok.com/feedback>

customers, quality

### Need information, support, or a quote?

Give us a call at 510-933-6200, or message us.

[![Message Us](https://hubspot-no-cache-na2-prod.s3.amazonaws.com/cta/default/98649/ed2acd95-4bd6-4173-9bea-a33753252ed3.png)](https://hubspot-cta-redirect-na2-prod.s3.amazonaws.com/cta/redirect/98649/ed2acd95-4bd6-4173-9bea-a33753252ed3)

Swagelok Northern California

Swagelok Northern California is a locally owned sales and service center of Swagelok, a company celebrating 75 years in business. We have locations in Fremont and Sunnyvale, CA (USA). Phone: [**510-933-6200**](tel:5109336200).

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